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歌德瑞斯

嚴格按照行業標準和出口標準組織生產。機器的優良品質和優異性能已被客戶廣泛認可。同時,公司繼續加大對產品研發的投入,以增強產品的核心競爭優勢。

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常見問題

滾壓復合機該怎么選購?

發布時間:2025-04-18 來源:http://www.zufang0310.cn/

滾壓復合機買回來故障頻頻?那就來一起看看到底該怎么選購吧。

Does the rolling composite machine have frequent malfunctions after purchase? Let's take a look together at how to make a purchase.

加工能力

Processing capability

型材尺寸:根據實際生產中需要加工的鋁型材或其他材料的尺寸范圍,選擇能適配的設備。如要加工大尺寸斷橋鋁型材,就需選擇工作臺面大、滾壓輪規格大且能處理相應寬度和高度型材的滾壓復合機,像濟南合飛數控設備有限公司的產品可加工的最大復合型材端面寬 500mm、高 700mm。

Profile size: Select equipment that can be adapted according to the size range of aluminum profiles or other materials that need to be processed in actual production. If you want to process large-sized broken bridge aluminum profiles, you need to choose a rolling composite machine with a large worktable, large rolling wheel specifications, and the ability to handle profiles of corresponding width and height. For example, the products of Jinan Hefei CNC Equipment Co., Ltd. can process composite profiles with a maximum end face width of 500mm and a height of 700mm.

材料適應性:不同的滾壓復合機對材料的適應性有所不同。如果生產中涉及多種材料,如鋁木、鋁塑、鋁塑鋁等各種斷橋鋁型材,就要選擇適用范圍廣的設備,像有些設備通過采用特殊的滾壓輪材質和設計,能對多種材質進行良好的壓合。

Material adaptability: Different rolling composite machines have different adaptability to materials. If multiple materials are involved in production, such as aluminum wood, aluminum-plastic, aluminum-plastic aluminum and other bridge cut aluminum profiles, it is necessary to choose equipment with a wide range of applications. For example, some equipment can achieve good compression of multiple materials by using special rolling wheel materials and designs.

加工速度:生產效率是企業關注的重點,加工速度快能提高產量。一些滾壓復合機的進給速度可達 0-60m/min(變頻調速),可根據生產規模和訂單量來選擇合適速度的設備。

Processing speed: Production efficiency is a key concern for enterprises, and fast processing speed can increase output. The feed speed of some rolling compound machines can reach 0-60m/min (variable frequency speed regulation), and the appropriate speed equipment can be selected according to the production scale and order quantity.

性能特點

Performance characteristics

壓力控制:精確的壓力控制是確保型材與隔熱條等材料緊密結合的關鍵。優質的滾壓復合機通常采用三套壓力傳感器,可通過電子顯示器準確顯示壓力調整情況,便于操作人員根據不同型材和工藝要求進行精確調節,以保證滾壓質量。

Pressure control: Accurate pressure control is the key to ensuring a tight bond between profiles and insulation strips and other materials. High quality rolling composite machines usually use three sets of pressure sensors, which can accurately display the pressure adjustment situation through electronic displays, making it easy for operators to make precise adjustments according to different profiles and process requirements to ensure rolling quality.

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調速方式:變頻器無級調速是目前較為理想的調速方式,它能讓設備在不同的加工階段根據需要靈活調整速度,實現直線運動和精密絲桿推進,使滾壓過程更加平穩、精確。

Speed regulation method: Variable frequency drive stepless speed regulation is currently an ideal speed regulation method, which allows the equipment to flexibly adjust the speed according to the needs in different processing stages, achieving linear motion and precision screw pushing, making the rolling process smoother and more accurate.

刀盤和輥輪設計:刀盤和輥輪的質量與設計直接影響加工效果。如整體電動調整的六組刀盤和電動調整尼龍輥,具備雙軸電動調整功能,可快速更換不同型材,且每組刀盤上下寬度能任意調整,適用不同寬度的隔熱條;全時六驅、六個滾輪都帶主動刀的設計,能使受力更加均勻。

Blade and roller design: The quality and design of the blade and roller directly affect the processing effect. The six sets of cutter heads and nylon rollers for overall electric adjustment have dual axis electric adjustment function, which can quickly replace different profiles, and the upper and lower widths of each set of cutter heads can be adjusted freely, suitable for insulation strips of different widths; The design of full-time six wheel drive and six rollers with active knives can make the force more uniform.

自動化程度

automaticity

數控功能:數控型滾壓復合機操作更簡便,精度更高。例如采用數控電動升降刀盤結構的設備,可根據不同料型高度電動對刀,更換型材時無需調整托料棍及兩側輔助托料架,只需操作電腦操作屏調取數據,按雙軸數控電動升降按鈕即可完成,節省了調整時間,提高工作效率。

Numerical Control Function: The CNC rolling compound machine is easier to operate and has higher accuracy. For example, equipment using a CNC electric lifting cutter head structure can perform electric tool alignment according to different material heights. When replacing profiles, there is no need to adjust the support rod and auxiliary support frames on both sides. Simply operate the computer screen to retrieve data and press the dual axis CNC electric lifting button to complete the process, saving adjustment time and improving work efficiency.

智能控制:一些高端設備配備智能控制系統,如具有自動計米、報警等功能,還能通過觸摸屏人機界面對整機進行集中操作,方便操作人員監控和管理設備運行。

Intelligent control: Some high-end devices are equipped with intelligent control systems, such as automatic meter counting and alarm functions, and can also perform centralized operation of the entire machine through a touch screen human-machine interface, making it convenient for operators to monitor and manage device operation.

設備質量

equipment quality

零部件質量:設備的主要元器件和零部件采用進口配件或優質國產配件,能提高設備的性能和穩定性,減少故障發生的概率。例如電機、變頻器、減速箱、電氣控制等關鍵部件的質量直接影響設備的整體運行狀況。

Component quality: The main components and parts of the equipment are made of imported or high-quality domestic parts, which can improve the performance and stability of the equipment and reduce the probability of failure. The quality of key components such as motors, frequency converters, gearboxes, and electrical controls directly affects the overall operation of the equipment.

制造工藝:先進的制造工藝和嚴格的質量檢測流程是確保設備質量的重要環節。生產廠家應具備完善的質量保證體系,如采用 5S 生產工藝高標準成品檢驗制度,對產品進行自檢、質檢、出廠前檢驗等多道工序,確保每一臺產品合格出廠。

Manufacturing process: Advanced manufacturing processes and strict quality inspection procedures are important links to ensure equipment quality. Manufacturers should have a comprehensive quality assurance system, such as adopting the 5S production process and high standard finished product inspection system, conducting multiple processes such as self inspection, quality inspection, and pre delivery inspection to ensure that each product is qualified for delivery.

售后服務

after-sale service

技術支持:廠家應能提供及時、專業的技術支持,包括設備的安裝調試、操作培訓、故障排除等服務。在設備使用過程中,遇到技術問題能得到快速解決,可減少停機時間,降低對生產的影響。

Technical support: Manufacturers should be able to provide timely and professional technical support, including equipment installation and debugging, operation training, troubleshooting, and other services. During the use of the equipment, technical problems can be quickly resolved, reducing downtime and minimizing the impact on production.

配件供應:保證設備配件的及時供應,以便在設備出現故障需要更換配件時,能盡快恢復生產。同時,配件的價格應合理,降低設備的后期維護成本。

Accessory supply: Ensure timely supply of equipment accessories, so that production can be resumed as soon as possible in case of equipment failure requiring replacement of accessories. At the same time, the price of accessories should be reasonable to reduce the later maintenance costs of the equipment.

價格與預算

Price and Budget

性價比:在選擇滾壓復合機時,不能僅僅關注價格,還要綜合考慮設備的性能、質量、售后服務等因素,選擇性價比高的產品。價格較高的設備可能在性能和質量上更優,但如果超出了企業的預算,也并非最佳選擇。

Cost effectiveness: When choosing a rolling laminating machine, one should not only focus on price, but also consider factors such as equipment performance, quality, and after-sales service to choose products with high cost performance. Equipment with higher prices may have better performance and quality, but if it exceeds the budget of the enterprise, it is not the best choice.

預算范圍:明確自己的預算范圍,在預算內選擇滿足生產需求的設備。同時,要考慮到設備的后期維護成本、配件更換成本等,避免因預算不足而影響設備的正常使用和生產的持續進行。

Budget range: Clearly define your budget range and select equipment that meets production needs within the budget. At the same time, it is necessary to consider the post maintenance costs of the equipment, replacement costs of accessories, etc., in order to avoid the impact of insufficient budget on the normal use of the equipment and the continuous production.

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